Heat recovery in industry heat pumps MasterTherm.ie

BoxAir 60/90 Inverter P

For commercial & industry use

BoxAir 60 Inverter Split

Split solution for commercial & industry

AquaMaster Z

AquaMaster Z a powerful ON/OFF model

AQ ZHX

Unique high-temperature (82 °C) heat pumps, for industrial cooling and heat recovery.

Combine Heating And Cooling For Industry With MasterTherm Heat Pumps

Heat pumps can achieve signifcant savings in industries of all types and all sizes

Significant Energy Savings

Achieve significant energy savings in industrial operations while being kind to the planet

Highly Efficient Cooling

Benefit from high-efficiency cooling technology in your plant, building or facility

Saves Heat Waste

Heat pumps make full use of heat waste to save energy, money and the environment

Complex Solution

Each system is designed and tailored to the specific need of the business/building

Learn more

Simultaneous Heating and Cooling

How to produce up to 9 kWh of usable heat and cold from one supplied kWh

It is a generally known that two biggest energy users in the industrial sector are chilling and heat production.

Chilled water is typically generated by chillers and heat by LPHW or steam boilers.

What if you could get rid of both of these and replace it with one system that is capable to provide both at the same time and use a fraction of energy?

We at MasterTherm have been providing this solution successfully for over 15 years, significantly reducing operational and maintenance costs and achieving significant CO2 savings.

Our purpose built heat recovery heat pumps can recover high or low grade heat, chill and provide up to 82 Degrees heating water all at the same time.

Combination of these can therefore achieve simultaneous COP of up 11.

There are many uses for our heat recovery heat pumps and the list sectors in which our systems can be used is very long. So far we have implemented our technology in following sectors.

Pharmaceutical
Food processing
Wool processing
Cement and concrete industry
Food and beverages
Nuclear – Nuclear testing
Medical
Plastic and metal manufacturing and processing

Our Typical Simultaneous Heating & Cooling Plant Can Operate On The Following Bases.

All units will be controlled by an internal Carel PLCs and MasterLan software.
The CHW circuits is be controlled on constant or variable temperature basis
Rejected heat from the chilling process is allocated to process or LPHW circuit accurately matching heat load.
Control system will decide whether the rejected heat will be reused or reject it
In case the rejected heat could not be used, it will be rejected at the lowest possible temperature to maximise cooling efficiency of the plant.
Advances in technology allow full monitoring of heat pumps online. Through a remote connection, room temperatures, water temperatures and operating parameters are monitored and altered remotely directly from the manufacturer. Data collected from the heat pump and stored, accessible for several years making optimization and analytics easy.
System can by interconnected to the existing BMS via MODbus or BACnet or accessed independently via it’s own interface.

Commercial Heat Pump Case – University Hospital Limerick

New Covid Critical Care Ward, installation 2020

Reference description

This rapid build Critical Care Unit was built from start to finish in just 12 weeks. MasterTherm were directly involved in the design of the heat pump plant room allowing for future expansion of the building. The system consists of 6 no. 35kW inverter driven air-source heat pumps BA60i, working in conjunction with 2 No. 75kW high temperature heat recovery heat pumps AQ75ZHX. The air source system provides all space heating for the building via UFH and Air Handling Units and also serves as a heat source for the high temperature heat pumps which serve 2 no. 1000 litre fast-recovery calorifiers at 75 degC, easily meeting the minimum HSE water temperature criteria. Even though the building is a rapid-build hospital unit, it meets new NZEB (Near Zero Energy Buildings) criteria with ease.

Heat pumps on site deliver:

Building heating requirements
Domestic hot water requirements
Contribution to the achievement of NZEB on this project

Heat Pump Uses In Industry

Heat pumps can be used in all industry sectors

Production and processing technologies, engineering

Stationery, chemical and biochemical production

Agricultural sector, food production and processing

Brewing and beverage production

Hotels, office buildings and business centers

Simultaneous Heating and Cooling – Candy Rohatec

Implementation at one of the largest confectionery producers in the Czech Republic

The development of industrial refrigeration systems is going through a period of change, which is based on the requirements of new production technologies, legislation in the field of industrial refrigerants and the requirements for reducing energy intensity.

The Candy sweet factory in Rohatec near Hodonín is one of the largest confectionery producers in the Czech Republic. At the turn of 2017 and 2018, an extensive modernisation of the production plant took place, which required a new investment in cooling technology.